Thanks, I'm getting better at fitting patches but still trying to get my heat under control. I'm still not exactly clear on where your issue is, but I found the only way to do the complicated curves was with multiple patches. Originally I had made a template to cover the whole corner but decided it was to intricate & costly to have made.
The crud that was stuck in the door had rusted through to the outside as well, so I made some small patches for that as well. I wasn't happy with what the heat did to doors (warpage) so I might just end up doing the skins.