Frequently Asked Questions

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Dealer Technical Bulletins - Section 02 - Frame and Body

Bulletin 68-I-35 — Pontiac Motor Division Dealer Service Information Bulletin, Section 2, dated January 31, 1968. Attention: Service Manager.

Subject: Soiled or Stained Seat Belts.

Short answer: Clean soiled or stained seat belts only with a mild soap and lukewarm water solution — volatile cleaners and redyeing both weaken the belt fiber and must not be used.

Soiled or stained seat belts should only be cleaned with a mild soap and lukewarm water solution. Use of volatile cleaners could remove color and weaken the fiber.

Note: Under no circumstances should seat belts be redyed, as this could also weaken the fiber.

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-I-42 — Pontiac Motor Division Dealer Service Information Bulletin, Section 2, dated February 5, 1968. Attention: Service Manager.

Subject: Replacement of Rear Door Locks — 1968 Pontiac.

Short answer: On 1968 Pontiacs with production date code 10A or earlier, the rear door lock and remote control lock rod must always be replaced together as a matched set using Service Kit Part No. 8700036 (RH) or 8700037 (LH); individual parts may be used only on units built after date code 10A.

After the start of 1968 production, Pontiac’s rear door locks and remote control to lock rods were redesigned to provide easier door lock operation. Individually, early and late production parts are not interchangeable, and initial production parts are not available for service parts.

On Pontiacs with production date code 10A or earlier (located on the Fisher Body plate on the firewall), it is essential that both the rear door lock and remote control lock rod be replaced at the same time in the event either one requires replacement.

Service kit Part No. 8700036 RH and 8700037 LH [M] (Gp. No. 10.473) includes both the lock and remote control rod. Individual parts can be replaced only on units produced after date code 10A.

Note: Prior to installing the remote control attaching bolts, hold the control in an installed position to determine if the connecting rod is entering the remote control at the proper angle. Rods entering the remote control at incorrect angles will prevent either the top or bottom of the control from fitting flush to the inner panel, and cause sluggish operation of the remote control handle. If the remote control is being held out at top or bottom, rework the rod while attached to the lock and remote control assembly by rotating the top of the remote control assembly inboard or outboard.

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-I-52 — Pontiac Motor Division Dealer Service Information Bulletin, Section 2, dated January 22, 1968. Attention: Service Manager.

Subject: Cancellation of Console Compartment Lamp — 1968 Pontiac and Tempest.

Short answer: The console compartment lamp has been cancelled on all 1968 Pontiac and Tempest models. The lamp lead was cut from production wiring harnesses, and no warranty claims are to be submitted for installation of this lamp assembly.

The console compartment lamp has been cancelled on all 1968 Pontiac and Tempest models and the lamp lead cut from production wiring harnesses. No claims are to be submitted for the installation of this lamp assembly.

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-I-59 — Pontiac Motor Division Dealer Service Information Bulletin, Section 2, dated April 18, 1968. Attention: Service Manager.

Subject: Positioning of Inside Rear View Mirror — All Series.

Short answer: The 1968 mirror support has two ball sockets — one behind the mirror and one at the upper end of the bracket — allowing the entire assembly to swing fore, aft, and sideways. Many owners are unaware of this feature; dealers should inform customers who have difficulty positioning their mirror.

It has come to our attention that many owners apparently are not aware that the 1968 mirror support on all series has an exclusive feature consisting of a second ball socket at the upper end of the mirror bracket. This second ball socket allows the entire mirror bracket to swing fore and aft and sideways.

Coupled with the ball socket behind the mirror, this feature allows practically unlimited repositioning of the rear view mirror to any location necessary to please the most discriminating customers.

You may wish to convey this information to those customers who express concern over an inability to use the rear view mirror efficiently.

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-T-1 — Pontiac Motor Division Dealer Technical Bulletin, Section 2, dated October 11, 1967. Attention: Service Manager.

Subject: Correction of Console Door Staying Open — 1968 Tempest.

Short answer: On some 1968 Tempests the console door stands slightly ajar, leaving an unsightly gap and keeping the compartment light on. The cause is an imbalance between door hinge spring tension and compartment light spring tension. Perform the steps below in sequence until the problem is resolved; flat rate time is 0.3 hr., trouble code 25.

If this problem is encountered, correct it by one or more of the following steps performed in sequence:

  1. Replace console light switch, Part Number 9791219 [F-3] (Gp. No. 10.275), which has been revised and can be identified by its gray plastic base.
  2. Crimp door hinge at spring location to effectively increase spring tension.
  3. Provide clearance at door spring area by cutting sufficient material away from the notch in compartment box to prevent interference of box to spring.

Use trouble code 25 and flat rate time allowance of .3 hr.

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-T-5 — Pontiac Motor Division Dealer Technical Bulletin, Section 2, dated December 6, 1967. Attention: Service Manager.

Subject: Install Padded Windshield Side Garnish Moldings on Early Production 1968 Hardtop Pontiacs.

Short answer: Some early 1968 Pontiac hardtops (body styles 87, 57, and 39) were built with painted steel windshield side garnish moldings instead of the intended padded vinyl-covered moldings; replacement padded moldings are now available and must be installed before delivery, with owner letters sent by Pontiac Motor Division.

Vehicles Involved

1968 Pontiac hardtop models (body style nos. 87, 57, and 39) built without padded garnish moldings from the start of production through the following serial number breakpoints:

Assembly Plant Serial Number Breakpoints — 1968 Hardtop Pontiacs
Assembly Plant Highest V.I. No.
South Gate 8C103200
Arlington 8R111358
Pontiac 8P117728
Kansas City 8X106289
Linden 8E108815

Included with this bulletin is a listing of the vehicles involved that were shipped to your dealership. All Pontiacs produced after the above serial numbers will be equipped with the padded moldings. Vehicles in stock should be modified prior to delivery.

Pontiac Notifying Owners

The owner letter (reverse side) is being sent to owners of record by first class mail. On vehicles that have been delivered, arrangements should be made at the owner’s request to have the padded molding installed.

Technical Procedures

  1. Remove three screws securing each painted steel molding and carefully remove moldings from windshield pillar.
  2. Using an awl or ice pick, pierce through the vinyl from the backside of each molding only at the two (2) upper attaching screw locations. Use the holes in the metal part of the moldings for guides.
    No attachment is required at the lower end of the moldings.
  3. Position each molding to the windshield pillar and secure in place using two screws and one washer. The washer is to be used at the rearward location (near side roof rail molding).

Parts Information

The trim number is noted beside each V.I. number on the list of vehicles affected. Order a supply of your anticipated requirements directly from the local GMPD zone warehouse. Each vehicle will require two moldings (right and left side), four screws No. 9416819, and two washers No. 7799573.

Listed below are the part numbers and trim colors and codes for the moldings (No. 5 omitted in front of code numbers):

Padded Windshield Side Garnish Molding Part Numbers by Trim Color
Color & Trim Part No. Color & Trim Part No. Color & Trim Part No.
Black — 10, 21, 29, 38, 44, 51, 54, 56, 83, 87, 89, 91, 93 8710018 Turquoise — 07, 26, 35, 42, 47, 80 8710019 Teal — 45, 48 8710886
Blue — 06, 25, 59, 34 8710020 / 8710021 Parchment — 24, 28, 52, 55, 85, 92 8710022 79 8710887
Gold — 08, 27, 39, 43, 49, 81, 88, 90 8710023 Red — 09, 46, 50, 58, 84 8710878 Teal — 79 8710883
Red (additional) 8710879 Teal — 45, 48 8710882
Teal — 79 8710883

Three of the above trim moldings are also available as kits consisting of both moldings, screws, and washers: Parchment 1394388; Red 1394384; Teal 1394386.

Disposition of Steel Moldings

Return replaced steel moldings to the local GMPD zone warehouse — collect.

Warranty Information

  1. Fill out a blue-colored WRO in standard manner. List parts; use FR Operation No. 006-001-01, Trouble Code 96. Up to 10 V.I.’s can be listed on one WRO.
  2. Payment for parts listed will be the same as a normal warranty part — dealer net plus 25%.
  3. The flat rate time allowance to replace both moldings is .3 hour.
This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

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Bulletin 68-T-6 — Pontiac Motor Division Dealer Technical Bulletin, Section 2, dated November 10, 1967. Attention: Service Manager.

Subject: Air Entering Passenger Compartment Around Inside Door Handle — 1968 Grand Prix, Bonneville, and Catalina.

Short answer: On some 1968 Bonneville, Grand Prix, and Catalina models with the leather trim option, an objectionable amount of air may enter around inside front and rear door handles. The fix is to cement a polyethylene sheet over the remote control access hole on the back of the door trim assembly, then seal it with cloth waterproof tape.

If this condition is encountered, correct it using the following procedure:

  1. Remove door trim assembly.
  2. Remove door remote control handle.
  3. Using 3M vinyl trim adhesive, cement a piece of polyethylene sheeting (approximately 18″ × 20″ × 2 mils) to the back of the door trim assembly over the remote control access hole, as shown in the illustration on the reverse side.
Important: Make certain there is sufficient slack in the material at the remote control access hole to prevent damage to the vinyl pocket when operating the remote control handle.
  1. Apply cloth waterproof tape around the outer perimeter of vinyl pocket.
  2. Install door trim assembly.
Note: After installing the trim assembly, center the vinyl pocket on the remote control and pierce remote control handle attaching screw holes.
  1. Install remote control handle.
  2. Install remote control cover plate.

Use the flat rate operation for R&R trim assembly, plus 0.1 hour for each door.

Flat-Rate Times
Operation Front Door (hrs.) Rear Door (hrs.)
005-056-00 (R&R trim assembly) 0.4
005-065-00 (R&R trim assembly) 0.4
Brougham Add 0.1 0.1
This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below, including the figures.

Reference:

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Bulletin 68-T-6A — Pontiac Motor Division Dealer Technical Bulletin, Section 2, dated January 4, 1968. Attention: Service Manager.

Subject: Air Entering Passenger Compartment Around Inside Door Handle — 1968 Grand Prix, Bonneville and Catalina.

Short answer: A vinyl pocket around the remote control door handle (covered in Bulletin 68-T-6) has been incorporated into production as of December 1, 1967. Vehicles built before that date may or may not have the pocket; use the plant breakpoints below to determine whether a given car was built with it.

Since release of Dealer Technical Bulletin 68-T-6, Section 2, covering installation of a vinyl pocket around the remote control handle, this pocket has been placed in production. Vehicles built after December 1st (see breakpoints below) will contain the vinyl pocket.

NOTE: Some vehicles built prior to December 1st will contain the pocket.

Plant Breakpoints — Vinyl Pocket Production Start
Plant Breakpoint
Pontiac SP172316
Arlington 88127829
Southgate 8C110305
Kansas City 88124113
Linden 88136349
This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below.

Reference:

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Bulletin 68-T-7 — Pontiac Motor Division Dealer Technical Bulletin, Section 2, dated November 14, 1967. Attention: Service Manager.

Subject: Disengaging of Some 1968 Tempest Station Wagon Tailgate Torque Rods.

Short answer: On some early-production Tempest station wagons the tailgate torque rod may disengage from its left retaining bracket. The fix is to install a nylon wedge plate on the body lock pillar before reinstalling the rod. A full-scale locating template is printed on the reverse side of the original bulletin.

The following parts are necessary:

  1. Nylon wedge plate — Part No. 4523859 [FS] (Gp. No. 14.090)
  2. Two screws — Part No. 9417929 [F] (Gp. No. 8.900)
    (If above screws unavailable, use No. 8–3/8″ zinc bright pan-head tapping screws.)
  3. Locating template — on reverse side of original bulletin (see the scan below)

Installation Instructions

  1. Open tailgate to expose torque rod retainer.
  2. Remove torque rod retainer screws located on the lock pillar hinge right side.
  3. Locate template (reverse side of bulletin) against lock pillar to the rear of the tailgate hinge surface.
  4. Drill two holes, 1/8″ in diameter, in body pillar where indicated on template.
  5. Remove template and install nylon wedge to lock pillar with elongated hole forward.
  6. Reinstall torque rod in tailgate and torque retainer on the body lock pillar. Operate tailgate several times to assure proper operation.

Note: The template (scan reverse side) also shows nylon wedge plate #4523859 and attaching screw locations (Screw Part #9418802).

This is a transcription of the original dealer bulletin for easier reading and search. The complete original scan is shown below, including the figures.

Content last modified: June 13, 2026 at 10:06 am

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