2- Also when the car starts, the infamous “GEN” light on the dash lights up, what is that?
Your alternator is probably discharging. Have it rebuilt (do not exchange it).
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3- As far as removing the old gas from the tank, any suggestions, siphon it out, or any additives, cleaners I should run through? I should be replacing the gas filter anyway, was thinking some good Techron gas to help clean her up.
Hirsh has what they call the best gas tank re-conditioner kit. I'm going to give them a try. Hirsh auto
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3- Where can I find the rubber for the front nose\bumper (between fenders\valance and front chromo bumper?
Any restoration supplier: Classic, Ames etc.
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5- Tacho and Rear spoiler? I believe the 400 67 came with the rear spoiler? It has the 400 hood, but no hood tachometer.
You can get a fiberglass rear spoiler on the trunk for 67/68. New after market tachs are available. Make sure you wire according to the ignition system you intend to use or you can fry it.
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6- Suspension. I am thinking lowering the suspension all around some, maybe look into hotchkis? Do I need to replace the torsion\sway bar on the front as well, or the stock will suffice?
The stock torsion bar is weak. Get a free catalog from all the suppliers you can find and that will give you tons of ideas and options.
Here is a partial list of suppliers:
AMES YEAR ONE PADDOCK CLASSIC Tanraz's Goodmark ThePartsStore AMD Direct Just Dashes Firebird Central
Engine Test Stand Playlist: https://www.youtube.com/playlist?list=PLwoxyUwptUcdqEb-o2ArqyiUaHW0G_C88 restoring my 1968 Firebird 400 HO convertible (Firedawg) 1965 Pontiac Catalina Safari Wagon 389 TriPower (Catwagon) 1999 JD AWS LX Lawn tractor 17hp (my daily driver) 2006 Sequoia 2017 Murano (wife's car) 202? Electric car 203? 68 Firebird /w electric engine 2007 Bayliner 175 runabout /w 3.0L Mercuiser__________________________________________________________