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Joined: Nov 2004
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Senior Member
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Just need to vent a bit.
I just finished installing the 2 main dust sheild for the inner fenders. What a total pain in the butt!!! Their is no easy way to bend those stupid staples. Wound up putting a couple of scratches in the nice perfect paint.
I still need to get a couple more of them as the so called kit I bought didn't have all of them.
68' Firebird 400 convertible, numbers matching, solar red w/ deluxe parchment interior. 66' Pontiac Ventura Hardtop 66' Pontiac Catalina Convertible
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Joined: Mar 2001
Posts: 3,912
Senior Member
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Senior Member
Joined: Mar 2001
Posts: 3,912 |
I heard there a real pain. I have yet to do mine.
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Joined: Mar 2006
Posts: 70
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Joined: Mar 2004
Posts: 11,905
Valued Mentor
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Valued Mentor
Joined: Mar 2004
Posts: 11,905 |
I guess I should leave my originals on.  They're a little tattered, but functional. When I change the inner fenders I'll be sure to put the shields on first.
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Joined: Sep 2001
Posts: 14,265
Valued Mentor
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Valued Mentor
Joined: Sep 2001
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Have done several sets. Factory used a special gun for this. It's best to use a more pliable wire that looks like the staples.
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Joined: Jun 2000
Posts: 20,054
Administrator
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Administrator
Joined: Jun 2000
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I used my son to hold a hammer on the back side as I bent mine....no problem...no problem bending the staples, re used the old , took them out, re-shaped them ,stuck back in ,bent them...maybe 15 minutes...ea side
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Joined: Nov 2004
Posts: 3,114
Senior Member
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Senior Member
Joined: Nov 2004
Posts: 3,114 |
Bjorn, these were installed into new NOS fenders, so their were no holes to start with.
I like Jim's idea of looking for a more pliable wire. The ones that come with the kit are VERY stiff.
68' Firebird 400 convertible, numbers matching, solar red w/ deluxe parchment interior. 66' Pontiac Ventura Hardtop 66' Pontiac Catalina Convertible
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Joined: Sep 2001
Posts: 14,265
Valued Mentor
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Valued Mentor
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Very stiff and the part you are supposed to bend is very short. Barely sticks through!
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Joined: Jun 2000
Posts: 20,054
Administrator
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Administrator
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Ok Catalina, I re-used my original fender....
so Vikki, get the hint!?!
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Joined: Mar 2004
Posts: 11,905
Valued Mentor
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Valued Mentor
Joined: Mar 2004
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I have a pair of very clean original '69 wells up on the shelf, no undercoating and no cut for blower motor access. Next time the fenders come off they will go in.
I don't think they have the shields installed, I'll have to check. If they are such a pain, I should install them before I need them.
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Joined: Jan 2006
Posts: 9,027
Power Member
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Power Member
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I have some extra stiff ones that came with my kit if you want them CAT. I only replaced the inner on the battery side so re-used the ones on the drivers side.
I did mine last week and had to pre-drill holes. I drilled one, test installed one side of the staple, and made a mark to drill for the other side. Bending them was a pain for sure, I used a pin punch and a small hammer to knock them over, then a couple of taps with the same punch at the bend to knock em flat.
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Joined: Nov 2004
Posts: 3,114
Senior Member
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Senior Member
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Dave, thanks for the offer, but I am going to try and find some more pliable wire. I still have a couple extra staples.
I also predrilled with a tiny drill bit and bent the staples over with a punch. Well, actually a drift pin, but same concept.
68' Firebird 400 convertible, numbers matching, solar red w/ deluxe parchment interior. 66' Pontiac Ventura Hardtop 66' Pontiac Catalina Convertible
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Joined: Jan 2004
Posts: 5,139
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Power Member
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I think what we in aviation call "safety wire" might work for this application. Comes in .032 (strong but very pliable) and .040 (very strong, less pliable) thicknesses. Good hardware stores carry this stuff in rolls. You can pre-cut into pieces that match or exceed the length of the old staples, then bend into shape as you install.
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Joined: Nov 2004
Posts: 3,114
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Senior Member
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Just finished installing the other two long skinny ones on the inners. Using Jim's suggesting, it took less than 1/3 of the time. I highly recommend doing it this way. 16 gauge galvanized bailing/ saftey wire seemed to do the trick nicely.
Now, does anyone know where the 5th piece goes????
68' Firebird 400 convertible, numbers matching, solar red w/ deluxe parchment interior. 66' Pontiac Ventura Hardtop 66' Pontiac Catalina Convertible
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Joined: Jan 2005
Posts: 1,222
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Posts: 1,222 |
Post a photo of the 5th piece.
Would stainless .035 MIG wire work for this, or would it crack when you tried to crimp it over? I've been wondering about these staples, but that's way off in the future for me.
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Joined: Nov 2004
Posts: 3,114
Senior Member
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Senior Member
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Posts: 3,114 |
I would think the mig wire would be a good alternative. Here's a pic of the piece. ![[Linked Image]](http://i72.imagethrust.com/i/152484/img6503.jpg)
68' Firebird 400 convertible, numbers matching, solar red w/ deluxe parchment interior. 66' Pontiac Ventura Hardtop 66' Pontiac Catalina Convertible
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